M504 Maintenance of Mechanical Drives
Seminar Code: M504
Seminar Duration: 3 Days
This course covers the different mechanical components that drive machinery. It includes gears, chain drives, v-belt drives, types of couplings, and their proper applications. Troubleshooting and preventive and predictive maintenance techniques are discussed. Sizing of drives and increasing reliability of drive components are covered in detail.
Some of the key topics covered are:
- Basics of Mechanical Drive Components - increasing life and adding reliability
- Bearings - types, numbering, installation, and maintenance.
- Couplings - types, purpose, and applications
- Gear Drives - types, ratios
- V-Belt Drives, types, sizing and alignment
- Chain Drives - design, types, and maintenance
- Proper Lubrication Techniques
- The Importance of Proper Alignment - the Four Step Method of Precision Alignment is demonstrated.
M505 Precision Alignment
Seminar Code: M505
Seminar Duration: 2 Days
This course stresses the importance of shaft alignment. Students are taught how to use precise, accurate methods to achieve precision measurements and thereby increase equipment life.
This course includes how to use dial indicators, micrometers, Vernier calipers, and other precision tools necessary to measure and compare fits and tolerances of machine components with the proper measurements necessary for effective, reliable repair.
The 4-Step Rim and Face technique is practiced and perfected. The Reverse Dial and Laser methods are also explained and discussed.
This is a hands-on course where the student actually aligns mock-up drives in the classroom. It is a lot of fun and the key to all successful mechanical repairs.
This class is sure to add reliability and reduce mechanical breakdowns. According to an ITTT study, as many as 43% of all mechanical failures are the direct result of the misalignment of mechanical components.
Some of the key topics covered are:
- Precision Measurement Methods
- Reading Micrometers
- Reading Vernier Calipers
- Dial indicators
- Fits and Tolerances
- Basic Math Refresher
- Alignment - The Four Step Method (hands-on), Reverse Dial Method, and Laser
M506 Centrifugal Pumps
Seminar Code: M506
Seminar Duration: 2 Days
This course teaches the student the basic principles of centrifugal and positive displacement pumps. Theory is taught and then applied. Troubleshooting is taught by checking measurable parameters such as discharge pressure, suction pressure, and amperage. Performance of the pump is then matched to design limits and the Pump Curve becomes a valuable troubleshooting tool. Proper application and maintenance are stressed. Various sealing methods are covered, and several types of packing and mechanical seals are discussed.
All topics are discussed in simple, easy to understand and apply language.
Proper maintenance techniques and lubrication are covered in detail; along with basics of electric motors, bearings, seals, and alignment.
Cavitation, Recirculation, Net Positive Suction Head and Vibration are discussed and defined.
This course is bound to add reliability to your pumping systems.
Some of the key topics covered are:
- History of Pumping
- Theory of Centrifugal and Positive Displacement Pumps
- Proper Application of Pumps
- Pump Curves
- Troubleshooting Pumps and Systems
- Pump Affinity Laws
- Understanding NPSH (Net Positive Suction Head)
- Proper Installation
- Vibration Analysis as a Valuable Tool
- Proper Maintenance Techniques
- Basics of Proper Alignment
- Cost of Pumping
- Variable Frequency Drive Advantages, Energy Savings, and Applications
M507 Fans and Blowers
Seminar Code: M507
Seminar Duration: 1 Day
This course explains the basic operating principles of fans and blowers and how to apply them to troubleshooting and predictive maintenance techniques. Fans and Blowers #507 is usually combined with Air Compressors #509 for a 2-day session that would include the following:
- Basic Theory
- Fan Laws
- Air Density and Temperature Relationships
- Efficiency
- Energy Requirements
- Applications
- Recommended Maintenance Practices.
- Includes both preventative maintenance and predictive maintenance in the form of vibration analysis, balancing, and oil analysis.
M508 Vibration Analysis
Seminar Code: M508
Seminar Duration: 1 Day
This course teaches the student the importance of identifying the source and/or cause of vibration in machinery. Devices and techniques for performing vibration analysis are covered. Topics include:
- Vibration Analysis as an Effective Predictive Maintenance Tool
- Devices
- Techniques
M509 Air Compressors
Seminar Code: M509
Seminar Duration: 1 Day
This course covers the principles of air compressors. The different applications for air compressors are also discussed. Proper maintenance is stressed. Air Compressors #509 is usually combined with Fans and Blowers #507 for a 2-day session that would include the following:
- Basic Theory
- Fan Laws
- Air Density and Temperature Relationships
- Efficiency
- Energy Requirements
- Applications
- Recommended Maintenance Practices.
- Includes both preventative maintenance and predictive maintenance in the form of vibration analysis, balancing, and oil analysis.
M510 Precision Measurement
Seminar Code: M510
Seminar Duration: 1 Day
This course stresses the importance of precise measurements in the industrial environment. Students are taught how to use a variety of instruments and devices used in precision measurement applications. Topics include:
- History
- Vernier Calipers
- Micrometers
- Dial Indicators
M511 Air Conditioning and Heating Basics (HVAC)
Seminar Code: M511
Seminar Duration: 5 days
This is a five-day intensive course designed to teach the maintenance professional the basic thermodynamic principles of air conditioning and heating. It is also designed to familiarize the student with the operation and maintenance of various air conditioning and heating systems and system components.
This course additionally teaches the student the safety and environmental aspects of working with refrigeration gasses. It includes training to prepare the student to take the EPA test for Refrigeration Technician certification, which is also offered as part of this course.
Some of the key topics covered are:
- Working with Refrigeration Systems - tools, practices, soldering, brazing principles
- Basic Thermodynamic Principles
- Temperature and Pressure
- The Refrigeration Cycle
- System Components
- Refrigerants - blends
- Refrigerants - recovery and recycling
- Troubleshooting Refrigerant Problems
- Compressors - flow controls, lubrication
- Basic Electrical Controls
- Basics of Gas Heat with Air Conditioning
- Basics of Oil Heat with Air Conditioning
- Basics of Electrical Heat with Air Conditioning
- Heat Pumps
M512 Air Conditioning and Refrigeration
Seminar Code: M512
Seminar Duration: 3 Days
This course covers the principles and applications of air conditioning and refrigeration. The methods of maintaining AC&R systems is also covered, as well as the environmental laws that control these methods.
This course additionally teaches the student the safety and environmental aspects of working with refrigeration gasses. It includes training to prepare the student to take the EPA test for Refrigeration Technician certification, which is also offered as part of this course. Topics include:
- Working with refrigeration systems, tools, practices, soldering, brazing principles
- Basic thermodynamic principles
- Temperature and pressure
- The refrigeration cycle
- System components
- Refrigerants - blends
- Refrigerants – recovery and recycling
- Troubleshooting refrigerant problems
- Compressors, flow controls, lubrication
- Basic electrical controls
- Basics of gas heat with air conditioning
- Basics of oil heat with air conditioning
- Basics of electrical heat with air conditioning
- Heat pumps
M513 EPA Exam Preparatory Course
Seminar Code: M513
Seminar Duration: 3 Days
This course is designed to prepare the student for their Type I, Type II, and/or Type III certification in refrigerant purchase and handling. Upon completion of the course work, the student is offered the opportunity to sit for the EPA (Environmental Protection Agency) Exam administered by Industrial Trainers of America, Inc. Actual certification is granted by ESCO INSTITUTE. Topics include:
- Types of Refrigerants
- Applications
- Refrigerant Recovery
- Safety
- Federal Clean Air Act
M514 Boilers
Seminar Code: M514
Seminar Duration: 3 Days
This course is designed to familiarize the student with the different types of steam boilers and systems. It covers the equipment and accessories, instruments, water treatment, operation and maintenance of boilers. Topics include:
- Steam Boilers
- Fittings and Accessories
- Basic Boiler Room Systems
- Fuel Burning Equipment
- Draft
- Combustion
- Instruments
- Boiler Water Treatment
- Operation
M515 Welding
Seminar Code: M515
Seminar Duration: 3 Days
This is a three-day course designed to familiarize maintenance personnel with different types of welding, their processes, and safety issues regarding welding.
Some of the key topics covered are:
- Introduction to Welding
- Basics of metallurgy
- Welding and cutting processes
- The physics of welding
- Variations of weld joints and positions
- Welding safety
- Shielded Metal Arc Welding
- SMAW welding equipment and supplies
- SMAW welding equipment adjustment and assembly
- Welding electrodes
- What process and technique to use and when
- Hands-on setup and practice exercises, and fabrication using several techniques
- Oxyacetylene Processes
- Oxyacetylene setup and safety
- Equipment and supplies
- Assembly and adjustment
- Welding and cutting techniques
- Welding joints, and positions
- Brazing
- Oxyacetylene cutting
- Hands-on projects and fabrication exercises
- Tungsten Arc Gas Welding-TIG,Heliarc
- TGAW welding safety
- TGAW welding theory
- TGAW welding equipment/materials
- TGAW uses and techniques
- Hands-on practice exercises and fabrication projects
M516 Basic Pneumatics
Seminar Code: M516
Seminar Duration: 3 Days
This is a three-day course designed to familiarize maintenance personnel with pneumatics as they relate to industrial machinery. Students will learn how pneumatic components work and how to properly maintain pneumatic systems.
Some of the key topics covered are:
- Force Transmission Through a Fluid
- Energy Transmission Using Pneumatics
- Control of Pneumatic Energy
- Compressor Types
- Air Distribution Systems
- Operation of Pneumatic Components - cylinders, etc.
- Directional Control Valves
- Flow Controls
- Regulators
- Various Hands-On Exercises to Demonstrate Principles
M517 Basic Hydraulics
Seminar Code: M517
Seminar Duration: 3 Days
This is a three-day course designed to familiarize maintenance personnel with hydraulics as it relates to industrial machinery. Students will work with fluid power principles and experience the functional characteristics of hydraulic components, which include pumps, flow control valves, pressure valves, directional control valves, cylinders, etc. Proper maintenance of hydraulic systems along with troubleshooting techniques will be discussed.
Some of the key topics covered are:
- Hydraulic Transmission of Force and Energy
- Hydraulic Fluids
- Operation of Hydraulic Pumps
- Hydraulic Actuators – cylinders, motors
- Control of Hydraulic Pressure
- Check Valves, Flow Control Valves
- Directional Control Valves
- Pilot Operated Control Valves
- Reservoirs, Coolers, Filters
- Various Hands-On Props and Exercises to Demonstrate Principles
M518 Pipefitting
Seminar Code: E518
Seminar Duration: 3 Days
This course is designed to provide the maintenance mechanic with the information to safely complete the repair procedures on fuel gas, steam, condensate, stock, air, hydraulic, fire, city and mill water piping systems. Topics include:
- History
- Systems
- Maintenance
- Repair
- Safety